History

The story of Formthotics began over 40 years ago with a simple observation—our feet were not designed for the hard, flat surfaces of modern life.

What started as a pioneering solution to restore natural foot function has grown into a globally recognised orthotic brand trusted by clinicians, sports specialists, athletes, and active individuals worldwide.

From the early prototypes developed in New Zealand to our transition into sustainable materials, Formthotics’ history is one of relentless innovation and unwavering commitment to improving lives. Every milestone represents a step toward our mission to keep people healthy, active, and mobile.

40+ years of great history, and still counting

1981

Official Establishment

Foot Science International, now known as Formthotics, is officially established. We begin selling heat-mouldable orthotics to the medical and ski industries, with exports quickly expanding into Europe’s thriving ski market.

1985

The First Formthotics Heating Machine

Our first heating machine makes its debut, standing taller than most of us. Constructed with a steel frame and plywood panels, it featured a pedal-activated heating system with retractable tubes and an “egg-timer” switch. It may look old-school now, but it set the foundation for precision fitting that still defines our products today.

1995

Exporting to 20 countries

Under the leadership of David Boyd at the New Zealand headquarters, our reach extends to 20 countries. With dedication and innovation, we establish Formthotics as a key player in the global orthotics industry.

1999

Small Exporter of the Year Winner

We receive the Small Exporter of the Year Award at the 1999 New Zealand Export Awards. This achievement marks a turning point, validating the hard work and passion that built our brand from the ground up.

2013

New Medical and Youth brands

We introduce new orthotic ranges tailored for young users: Formthotics Youth for consumers and a dedicated youth category under the Formthotics Medical range.These products meet the growing need for support among younger patients.

2021

Proud to be a Pod Campaign

Inspired by our UK distributor, we launch the “Proud to be a Pod” campaign. This initiative supports podiatrists by promoting the profession and helping newly graduated podiatrists kick-start their careers with confidence.

2023

Transition to Plant-based Materials and Climate-positive Certification

We integrate plant-based materials into our products, marking a significant step in our sustainability journey. Certified by Toitū as a Climate Positive company, we embrace our responsibility to reduce carbon emissions and create a healthier future for both people and the planet.

2024

Launch of Formthotics Original Ultra

Designed for clinicians needing extra-supportive orthotics, we introduce Formthotics Original Ultra. These high-density foam orthotics provide unparalleled support, making them ideal for patients dealing with high pressure or rapid wear. This launch reinforces our commitment to offering solutions that meet the evolving needs of our medical community.